DVD-58C - DVD: Introduction to Wire Crimping with Training Certification
This DVD program was designed to provide new employees with a visual overview of the wire crimping processes. It explains the terminology and anatomy of crimping, and reviews quality assurance requirements. We begin by exploring wire types, insulation, diameters, gauges, variation, and stripping processes (manual and automatic). Then explain terminal types, including ring and spade, insulated and uninsulated, open and closed barrels, and types of contacts, as well as details on manual, semi-automatic, and fully automatic crimping systems - including setup / calibration, bend testing, crimp height measurement, pull testing and production. It reviews acceptance criteria for open and closed barrel crimps, criteria for a preferred crimp, and analysis of typical problems. Produced in cooperation with the Wire Harness Manufacturers Association. Includes Leader's Guide, Final Exam and Transcript. Certificates of completion are also included for students who pass the Training Certification test. Contains optional English subtitles for the hearing-impaired and ESL students.Time: 40 minutes.
DVD-59C - DVD: Wire Preparation with Training Certification
A visual introduction to wire preparation for wire harness manufacturing. This DVD begins by explaining wire types, characteristics, AWG, and insulation. Explains typical setup and operation of manual, semi-automatic, and fully automatic wire strippers for low, medium and high volume applications. Defines parameters for cut and strip length, partial strips, cutting depth, wayback values, feed rates, and cut speed. Demonstrates stripping of insulation off multi-conductor cables, removing insulation from large diameter cables, out of round, and twisted-shielded pairs. Includes multiple-step stripping of coaxial cables, and tough insulation. Reviews typical problems including jam-ups and wire curling. Provides evaluation guidelines for nicks, scrapes, broken strands, insulation damage, frays and reduced insulation thickness. Also covers wire tinning and operator safety. An excellent introduction for new hires. Produced in cooperation with the Wire Harness Manufacturers Association. Includes Leader's Guide, Final Exam and Transcript. Certificates of completion are also included for students who pass the Training Certification test. Contains optional English subtitles for the hearing-impaired and ESL students.
Time: 24 minutes
DVD-60C - DVD: The Seven Sins of Wire Harness Assembly with Training Certification
The Seven Sins of Wire Harness Assembly focuses on the most common problems that typically go wrong during the wire harness assembly process -- and provides information on how to rectify each transgression. The "Seven Sins" include improper wire preparation, incorrect harness layout, improper labeling, crimping defects, soldering defects, missing/incorrect hardware and improper tying.
As a media-based learning resource, this training program is useful for both new hires and for continuing education -- to visually demonstrate effects of processing errors on the end product.
DVD-60C includes optional English subtitles for hearing-impaired and ESL students, also Leader's Guide, Review Questions and IPC Training Certification Certificates for students who pass the final exam. Useful for group training or individual learning. Licensed for unlimited usage at one facility. Produced in cooperation with WHMA, Wire Harness Manufacturer's Association.
Time: 26 minutes
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